Tank Farms Mechanical Preventive and Corrective Maintenance
:مقدمة:
ميزات البرنامج:
- Day 1: Introduction to Tank Farms and Mechanical Systems
- Overview of tank farm operations and classifications
- Mechanical layout and system interdependencies
- Key equipment: storage tanks, piping, valves, pumps
- Standards and regulatory requirements (API, ASME, etc.)
- Common mechanical vulnerabilities in tank farms
- Safety considerations in mechanical maintenance
- Day 2: Preventive Maintenance Strategies
- Principles and philosophies of preventive maintenance
- Maintenance planning and scheduling techniques
- Routine inspection checklists for mechanical components
- Lubrication management and wear control
- Predictive maintenance tools and technologies (vibration, thermography)
- Documentation and data logging practices
- Day 3: Failure Modes and Corrective Maintenance Techniques
- Mechanical failure analysis: causes and classification
- Breakdown repair procedures for tanks, valves, and pumps
- Pipework maintenance and flange integrity
- Welding and mechanical repair standards
- Spare parts management and reliability considerations
- Case studies of failure and remediation
- Day 4: Integrated Maintenance Systems and Diagnostics
- Condition monitoring methods for tank farm equipment
- Use of diagnostic tools and inspection instruments
- Root Cause Analysis (RCA) applications
- Computerized Maintenance Management Systems (CMMS)
- Reliability-centered maintenance (RCM) introduction
- Integration of HSE protocols in mechanical maintenance
- Day 5: Practical Exercises and Applied Case Studies
- Workshop: Development of a tank farm maintenance plan
- Fault scenario simulations and response drills
- Maintenance audit checklist creation
- Analysis of real-world incidents and lessons learned
- Group discussion and problem-solving exercises
- Program wrap-up and participant feedback session
